that includes 10 specific process tables for different casting methods: Process Table A : Sand Casting (Iron/Steel) Process Table B : Centrifugal Castings Process Table C : Centrifugal Liners Process Table D : Investment Casting (Iron/Steel) Process Table E : Aluminum SPM Cylinder Heads Process Table F : Aluminum Sand Castings Process Table G : Aluminum Metal Mold Process Table H : Aluminum High Pressure Die Casting Process Table I : Magnesium High Pressure Die Casting Process Table J : Zinc High Pressure Die Casting Where to Access the Assessment Files To obtain the official, updated .xls assessment tool

The assessment tool can be used both for internal self-assessments and for evaluating suppliers. This dual-purpose functionality supports the entire supply chain in maintaining consistent quality standards.

The automotive industry demands rigorous quality standards, and for foundries producing critical cast components, the AIAG CQI-27 Special Process: Casting System Assessment has become an essential benchmark. This comprehensive article explores the CQI-27 standard, its associated Excel assessment tool, recent updates, and best practices for implementation.

The CQI-27 Casting System Assessment is a valuable tool for evaluating the quality and reliability of casting processes. The XLS update provides a user-friendly interface for completing the assessment and calculating the assessment score. By following the step-by-step guide outlined in this article, manufacturers can ensure compliance with the CQI-27 standard and improve the quality and reliability of their castings.

CQI-27 assessments must be carried out at least once a year. The XLS tool facilitates easy year-over-year comparisons, enabling organizations to track improvement progress and verify that previously identified issues have been effectively addressed.

: If the shop floor operations have changed but the Control Plan or FMEA has not been updated in the XLS reference fields, compliance is breached.

| Table | Casting Process | |-------|-----------------| | Table A | Sand Casting (Iron/Steel) | | Table B | Centrifugal Castings | | Table C | Centrifugal Liners | | Table D | Investment Castings (Iron/Steel) | | Table E | Aluminum SPM Cylinder Heads | | Table F | Aluminum Sand Castings | | Table G | Aluminum Metal Mold | | Table H | Aluminum High Pressure Die Cast | | Table I | Magnesium High Pressure Die Cast | | Table J | Zinc High Pressure Die Cast |